Carton Box Packing Machine

A: Here are some principles of carton packaging:
Container inlet: On the inlet conveyor platform, cylindrical containers are separated into multiple rows by partition plates and pneumatic vibration tracks, while single-row inlets and special-shaped containers are separated into multiple rows by partition gates.
Container divider: The container divider is driven by two motors and gently and evenly separates the containers. For containers that are not stable enough to handle, such as five-claw PET bottles, a transition channel can be used between the conveyor chains. After the containers are grouped, they are pushed out by the pusher.
Cardboard inlet: The cardboard is neatly stacked on the roller conveyor and then automatically guided into the lifting cardboard storage located below the container inlet. The vacuum clamp extracts the top cardboard from the lifting storage and places it horizontally on the cardboard inlet.
Packaging forming device: The cardboard is conveyed under the container group and the ends are mechanically folded. The side cover is folded in with a rotating copper sheet, applied with hot melt glue through a nozzle, and bonded to the bottom cover.
The circulating sealing chain presses the bottom cover and carries the package through the wrapping machine.
The top cover is then folded up and bonded to the sealing edge.
Finally, the sealing chain closes the top cover from above. Since the package runs longitudinally and the bottom is already firmly bonded, the top cover can be bonded very accurately.

A: There are the following characteristics:
1) Packaging form
Automatic conveying, unpacking, packing, printing batch numbers, sealing, waste removal, etc., with a compact and reasonable structure.
2) Convenient operation
Servo/stepper motor, touch screen, PLC programmable control system, human-machine interface display operation is clearer and simpler, with a high degree of automation and more humane;
3) Wear protection
The frame and machine board have sufficient strength and rigidity. The main drive motor and clutch brake of the machine are installed on the frame, and the machine board is equipped with various transmission systems. The torque overload protector can realize the braking of the main drive motor and transmission components in the event of overload, protecting the machine components from damage.
4) Highly configurable
The machine can be adjusted to different heights to accommodate packages of different sizes, so there is no need to change the machine mold. This means one machine for multiple uses, showing the incredible flexibility and versatility of the machine. Generally suitable for all types of corrugated cardboard or lithographic laminated boxes, allowing the operation of a variety of box types.
5) High safety
If there is no product - the box will not fall, the machine will automatically stop and sound an alarm. The photoelectric automatic detection and tracking system is adopted to save packaging materials and will not cause the box to fall due to empty materials. It can be produced with aluminum-plastic packaging machines, pillow packaging machines, three-dimensional packaging machines, filling lines, filling machines, labeling machines, inkjet printers, online weighing machines and other production lines and other equipment.

A: Here we provide you with the four major operating steps of the packaging machine and their precautions:
1) First, place the packaging machine materials in the appropriate position.
We need to prepare the materials of the packaging machine, such as your products, your packaging containers, product materials, etc., and place them in the corresponding positions for the normal use of the packaging machine.
Precautions:
It should be noted here that before using the packaging machine, it is necessary to ensure the cleanliness of the packaging machine, especially the packaging machine using filling technology, which is easy to hide dirt and dirt, thereby causing secondary pollution of the product. In addition, the packaging container must meet the specifications and dimensions of the packaging machine.
2) Secondly, turn on the power switch of the packaging machine.
After we prepare the materials and containers used by the packaging machine, turn on the power switch of the packaging machine, and the packaging machine will be officially started.
Precautions:
It should be noted here that before turning on the power switch of the packaging machine, be sure to check its power cord. If there is an exposed part of the power cord, be sure to replace the power cord in time, otherwise it is easy to cause the risk of leakage, and it is also very easy to damage the packaging machine equipment.
3) Third, the setting of packaging machine parameters is also a very important step.
After the power of the packaging machine is turned on, the touch screen of the packaging machine will also start. We need to click to enter the parameter setting of the packaging machine and set the temperature, sealing time, sealing speed, filling capacity value and other parameters according to the manual of the packaging machine to ensure the normal use of the packaging machine.
Notes:
It should be noted here that the parameters of the packaging machine must be set according to the manual of the packaging machine. For example, the sealing temperature of the packaging machine is 200 degrees. If the temperature is set below 200 degrees or above 200 degrees, there will be bubbles at the sealing or the sealing film is not tight.
4) Finally, the packaging machine starts to run.
After everything is ready, you can officially start the packaging machine. Press "Start" directly on the main menu, and the packaging machine can run normally!
Notes:
During the startup of the packaging machine, be sure to observe the temperature of the machine at any time. If the temperature is overheated, stop running and wait for the packaging machine to cool down for half an hour before running again, so as to avoid excessive temperature causing packaging machine equipment failure. In addition, if the packaging machine makes abnormal noise during operation, it should be shut down immediately and restarted after inspection and maintenance.

A: There are the following points:
1) Brand factors
Just like notebooks of different brands, in terms of configuration, appearance, performance, etc., generally speaking, the price of notebooks will be much higher than that of notebooks of other brands. As the saying goes, believe in the power of the brand, everyone feels that buying branded things makes people feel more at ease.
2) Machine quality
The quality of the product itself is the basic factor that determines the price, including the value of various accessories, the life of the accessories, whether the usage method is perfect, the technical content contained in the product and other information, the quality determines the price of the carton sealing machine.
3) Market factors
The automatic carton sealing machines on the market are popular and in high demand, which will affect the price of the carton sealing machine to a certain extent, and due to the sufficient market supply, the impact of this factor will be reduced. Similarly, during the peak sales season of each year, the price of this machine will be relatively high, and this market-oriented price fluctuation will not have a substantial impact on the price. However, enterprises can also choose a reasonable time when purchasing machines to avoid these unnecessary passivity.
4) Marketing strategy
All commodities on the market have their own marketing strategies. Some strategies are not noticed by everyone, but they are reflected in the price.
5) After-sales service system
With the continuous progress of society, people's service awareness has been gradually cultivated. Now no matter what product you buy, if there is no good after-sales service system, then your product has lost half. Therefore, when consumers choose a sealing machine, they would rather spend more money and go to companies with good after-sales service to buy sealing machines. Because if the machine encounters problems in the future, it is also a good guarantee to find an after-sales solution.

A: Sometimes the electromagnet of the machine does not attract. The causes of this failure are mostly internal failures of the host, burnout of the electromagnetic coil, circuit interruption, etc.
The solution is: First check whether the problem is inside or outside the host;
Secondly, check the fuse of the electromagnet, check whether the electromagnet has signs of power supply, eliminate mechanical obstruction, and check the internal power supply when everything is normal; the common causes of this kind of failure in weighing and packaging machines are: Sensor damage, bridge voltage failure, line connection or interruption error, and the elimination method is: detect the load signal of the sensor and the connection or host, close to the detection bridge and the amplifier circuit or the computer output display circuit. Sometimes the system stability is poor, resulting in unstable bag volume. To solve this problem, you can test whether the line is intact.
However, wear and poor lubrication of parts during use will cause damage to parts and may expand the occurrence of failures and accidents. Therefore, it is very important to quickly find and eliminate the fault. Don't turn to the manufacturer for help because of the failure, and win valuable time and money.

A: Horizontal carton packers
The horizontal carton packer is the most commonly used carton packer. It is a simple box-shaped machine that packs cartons horizontally. This type of carton packer is best suited for small and medium-sized businesses that produce less than 500 cartons per day.
Carton packers
Vertical carton packers
As the name suggests, vertical carton packers are designed to pack cartons vertically. They are most commonly used to pack small items, such as jewelry, into cartons for shipping. The machine consists of a conveyor belt that moves the cartons through a series of sensors and mechanisms that pack the cartons tightly together.
Carton packers
Rotary carton packers
Rotary carton packers are the most expensive and complex corrugated packaging machine. It is a cylindrical machine that packs cartons in a rotating motion. This type of machine is used for high-volume carton packing. Best suited for businesses that produce more than 500 cartons per day.

A: 1) Operate the machine to form and glue flat blanks or continuous rolls of paperboard into finished cartons for packaging goods: use hand tools to adjust the forming rods to suit the size of the box to be formed.
2) Fill the glue tank with adhesive and position the rollers to distribute glue to the paperboard.
3) Load blanks into the feed magazine, or install paper rolls on the machine standard and thread the paper rolls into the feed mechanism and start the machine.
4) Observe the operation of the machine to detect malfunctions.
5) Can load rolls of wax paper, parchment paper, or other paper used to line the boxes into the machine.
6) Can install rolls of metal strips to form trims on the boxes.
7) Can stamp data with a hand stamp or connect an automatic stamping device.

A: Cartoning machines can operate small boxes (such as food and drug boxes), glass bottles, plastic bottles, plastic barrels, metal cans, flexible bags, and other packaging formats. The basic requirement is to be able to complete the processes of taking the box board → box forming → folding the bottom → carton conveying → product collection and packaging. In the actual operation process, the box board, the formed box body, and the cover back are taken out in turn to complete the formed box body. After the rigid packaging such as bottles and cans are collected and sorted, the carton machine gripper grabs a certain amount and then directly puts it into the carton, plastic box or pallet. If the carton has a partition, the packaging accuracy of the camera is required to be higher. The packaging of soft packaging products generally adopts the method of forming the box, collecting the material, and filling at the same time, which can increase the packaging speed. The fully automatic carton packaging machine is equipped with auxiliary equipment such as sealing and bundling, which automatically seals and bundles the carton to complete the final process.

A: The carton packaging machine can automatically form and sort the packaging materials, put them into the opened carton, and complete the packaging equipment such as self-adhesive sealing. All actions are fully automatic. Most of the fully automatic case packing machines adopt a new modular structure, including functional units such as packaging box forming device, centering device, filling device, packaging box sealing device, etc., which complete corresponding functional actions respectively. Each device is installed on the same main machine on the shelf. The box blank rack of the packaging machine is on the top, the filling device is directly below the packaging machine, the centering device is in front of the filling device, and the sealing device is behind the filling device. It adopts PLC+touch screen control. It is equipped with a bottle shortage alarm shutdown and a safety device for no bottle and no packaging, which greatly facilitates operation and management, reduces production personnel and labor intensity, and is an indispensable equipment for automated mass production.

A: For cartons packaged with automatic packaging equipment, the following issues should generally be noted:
1) The edge pressing line should be clear, and the edge pressing line and slotting position should be accurate
Unlike manual packaging, automatic packaging equipment has relatively high requirements for the edge pressing and slotting of cartons. In the manual packaging process, adverse factors that affect the natural forming of cartons, such as shallow indentations, indentations, slotting, etc., can be manually corrected. Automatic packaging is mainly completed by the cooperation of suction nozzles, material blocking rods, and material clamping rods, and does not have a forming correction function. Therefore, when processing cartons, it is necessary to ensure that the indentation of the carton is clear, and the carton should be easy to bend when folded, without defects such as broken lines and fishtails. In addition, the accuracy of slotting and edge pressing must be ensured. Generally, the slotting or blanking movement does not exceed 2mm.
2) The corner hole of the box should not be too large
Generally, there are two ways to seal the carton for automatic cartoning machines: glue sealing and tape sealing. Unlike the manual "one" sealing method, neither glue sealing nor tape sealing will seal the four corners of the carton. If the corner hole is too large, it will weaken the waterproof and moisture-proof function of the carton. Especially for some export goods, most of them are transported to the place of shipment by container. During the sea transportation, the air humidity in the container may be as high as 93%. Humid. Generally speaking, for self-sealing cartons, the diameter of the corner hole should not exceed 5mm.

A: Box packing machines are versatile and can be used to pack a wide range of products, including consumer goods, electronics, food, pharmaceuticals, and more.

A: To optimize performance, perform regular maintenance as recommended in the user manual. Keep the machine clean, ensure it is properly calibrated, and use quality packaging materials. Training the operator is also essential for efficient operation.

A: The various types of packing machines include strapping machines, pallet packing machines, carton and container sealers, and industrial scales.

A: Before understanding the different types of cardboard boxes and cartons, it is important to understand why they are essential. High-quality packing boxes or shipping boxes ensure that your belongings are safe and organized when you move. They keep your belongings safe during transportation while keeping them in one place.

A: Corrugated boxes are very strong and are great for heavy items.