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PET juice filling line

BRIEF INTRODUCTION

OF JUICE PRODUCTION LINE

Juice, tea, milk based product, liquid food, energy drinks, milk tea, coffee and so on are all hot filling products. The product variety is ever increasing with flavors and textures preferred by customers.


The variation of beverage has extremely high requirements for the production equipment. King Machine filling machines will provide different solutions for different products. Every one of your products will have its optional solution.

KEY
FEATURES

OF
JUICE LINE

It can apply to fill Juice, tea, milk based product, liquid food, energy drinks, milk tea, coffee into thermal proof PET bottle by changing few spare parts.

Its usual production capacity is in 1,000-24,000bph, 0.25-2.5L PET bottle is available.

Automatic Juice Filling Machine adopt Rinsing / Filling / Capping 3-in-1 technology, PLC control, Touch Screen, it is mainly made of SUS304/ SUS316.

Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.

Filling accuracy is more or less than 1%.

The filling solution giving attention to the color and taste and keeping natural, green , health, nutrition flavor without preservatives and additives brings consumers brand-new and visual sense and comfortable drinking pleasure.

3D Virtual Show

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CAD Configuration
18000BPH CSD Production line layout
18000BPH CSD Production line layout

Pet Fruit Juice Filling Machine

This RCGF Wash-filling-capping 3-in-1unit: The automatic fruit juice packaging machine is used in hot filling and sealing of green tea, black tea, wu-long tea and fruit juice drink, energy drinks, milk drinks, Dairy drinks. This machine integrates washing, filling and capping together. The design is scientific and reasonable. Its appearance is beautiful. Its operation and maintenance is convenient. The automation is high. It is good equipment for choosing hot drink filling machine.

Pet Fruit Juice Filling Machine

1.WASHING HEADS

DESCRIPTION

- All 304/316stainless steel rinse heads, water spray style inject design, more save water consumption and more clean

- 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing

- 304/316 stainless steel washing pump

Washing heads of csd machine line



Filling heads of csd machine line

2.FILLING HEADS

DESCRIPTION

- 304/316 Stainless steel high precision filling nozzle

- Filling volume adjustable in fine rank, same liquid level after filling

- All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean

- 304/316 stainless steel filling pump


3.CAPPING HEADS

DESCRIPTION

- Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

- All 304/316 stainless steel construction

- No bottle no capping

- Automatic stop when lack of bottle

Capping heads of csd machine line


Air Conveyor of csd machine line

4.AIR CONVEYOR

DESCRIPTION

- Bottle neck holding bar:7.5 millions Ultrahigh molecular polyethylene
- Bottle blocker: Ultra high molecular green color*202 round pipe
- Flang gripper: Ultra high molecular 304
- Fan 2p Carbon steel with SUS 304 cover with Siemens motor
- Pre-filter G4  Camfil Swedish
- Air conveyor frame: SUS304 square pipe
- Breaker and contractor: Schneider French
- Photo electrical :(photo-sensor): sick
- The whole air conveyor working smoothly, no jam phenomenon

5.FLAT CONVEYOR

DESCRIPTION

- Energy saving. High efficient. Adapt to customer factory layout

- Special lubrication system, keep products clean, health, safety

- Extended service life

- Electric eyes design keep whole line running safety and quickly


Flat conveyor of csd machine line


Flow Diagram

OF JUICE PRODUCTION LINE

Water Treatment System

Water Treatment System

  • Customized capacity: The capacity complete depend on the customer demands.

  • Durable material: The material of water treatment plant is SUS 304. The material of ozone mixing tower tank is SUS 316, which is durable.

  • Best RO membrane: The RO membrane is American HYDRANAUTICS; Washing System for membrane prolong the life of membrane; ABB inverter makes more soft starting

  • Steam sterilizer for active carbon filter, reduce the bacterial of water, equipment self washing deeply 5, Vulcanized rubber prevention of corrosion



Deployment And Sterilization System

Deployment And Sterilization System

  • High-shear emulsifying tank + Plate heat exchanger

  • Mixing tank

  • UHT sterilizer + homogenizer machine + Buffer tank

  • Hot water system + Hot water tank

  • CIP cleaning system


图片1

CIP Cleaning Liquid Supply Station

  • Temperature control ,control precision ±2℃

  • A flow meter make flow rate can be verified by observing the value

  • Manual valve on the operating surface , easy to control

  • Perfect control of cleaning time ,improve cleaning efficiency

  • Reasonable layout, save space, improve cleaning efficiency


Bottle Invert Sterilizer

Bottle Invert Sterilizer

  • Use juice own high temperature to kill the bacterial inside cap.

  • Use juice own high temperature to improve sealing of bottle to extend warranty time.

  • Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.


Bottle Cooling Tunnel

Bottle Cooling Tunnel

  • Mainly for cooling and sterilization

  • The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation

  • Nozzles are manufactured using U.S. technology and spray water evenly

  • Conveyor belt adopts Rexnor technology, flat surface with small wear

  • Smooth and reliable operation with low energy consumption


Bottle Blowing Machine

Bottle Blowing Machine

KM series heat resistant bottle blow molding machine is suitable for producing PET plastic containers and bottles from 50-2000ml. It is widely used to produce the carbonated bottle, mineral water pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.

5.UHT-圆弧透明底

Natural, tasty and durable

As much as possible, as little as necessary – this is the declared goal of the product heating process in terms of parameters, time and temperature. The UHT system masters this challenge with flying colours.


  • Thermal product treatment for aseptic filling processes


  • Used for juice products, soft drinks, teas, mixed coffee and tea drinks and for dairy products.


  • Comprises tubular or plate heat exchanger, optional deaeration module and homogeniser, buffer tank and media supply


CUSTOMER TESTIMONIAL

Before 4years we ordered 24-24-8 filling line from king machine, until now it works fantastic, and now we plan to start juice filling line, we still choose King machine as our supplier.
MOHAMED TUTLA -OWNER OF COOL DROP WATER
Malawi