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Juice with pulp hot filling line

BRIEF INTRODUCTION

OF WATER PRODUCTION LINE

Hot Juice Line: Capacity from 1000-32000bottles/hour based on 500ml,it uses hot filling,suitable for the whole fruit production of juice line from fresh juice,concentrated powder blending juice, also used in the pulp filling production line.


KEY
FEATURES

OF
WATER LINE

Water filling line can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts.

Water filling line production capacity usual is in 1,000-36,000bph, 0.25-2.5L PET bottles are available.

Automatic water filling machine adopts Rinsing / Filling / Capping 3-in-1 technology, PLC control, touch screen, it is majnly made of SUS304/ SUS316.

Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS to water filling production line.

The whole productio filling line accuracy is more or less than 1%.

We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle.

3D Virtual Show
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CAD Configuration
cad

Juice With Pulp Hot Filling Machine

Monoblock Washing ,pulp filling, juice filling, capping  4 in 1 machine is mainly used in the juice with pulp hot filling operations. The four functions of bottle rinsing,pulp filling and juice filling and capping are composed in one body of the machine. The whole process is automatic.

washing filling capping machine

WASHING HEADS

DESCRIPTION

- Into bottle way is air conveyor direct connection with bottle dial.

- All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.

- 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.

- 304/316 stainless steel washing pump make the machine more durable.

Washing heads of fruit juice filling machine
Pulp filling heads of fruit juice filling machine

PULP FILLING HEADS

DESCRIPTION

- 304/316 Stainless steel high precision filling nozzle

- Filling volume adjustable in fine rank, same liquid level after filling

- All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean

- 304/316 stainless steel filling pump

- Efficient spray nozzle rinse thoroughly and save water for flushing


JUICE FILLING HEADS

DESCRIPTION

- Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

- All 304/316 stainless steel construction

- No bottle no capping

- Automatic stop when lack of bottle

- Capping effect is stable and reliable, Defective rate ≤0.2%

Washing heads of water filling machine

CAPPING HEADS FOR JUICE FILLING MACHINE
  • CAPPING HEADS

    DESCRIPTION

    - Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

    - All 304/316 stainless steel construction

    - No bottle no capping

    - Automatic stop when lack of bottle

    - Capping effect is stable and reliable, Defective rate ≤0.2%

AIR CONVEYOR

DESCRIPTION

- Air conveyor is fixed on the floor, with fan installed on the top.

- Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.

- Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.

- All are made of stainless steel SUS 304 /316.

- Rack made by high quality carbon steel welded.

Air conveyor for juice filling machine
Flat conveyor for juice filling machine

FLAT CONVEYOR

DESCRIPTION

- Energy saving. High efficient. Adapt to customer factory layout

- Special lubrication system, keep products clean, health, safety

- Extended service life

- Electric eyes design keep whole line running safety and quickly

- Overload protection mechanism to effectively ensure the safety of the machine




FLOW DIAGRAM

OF LAYOUT-PET MINERAL WATER PRODUCTION LINE

Water Treatment System
water treatment system

  • Raw water tank + Raw water pump

  • Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter

  • Reverse Osmosis (one level)

  • UV sterilizer

  • Finished water tank + Pure water pump


Stainless steel high pressure film shell

All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system

Online type pressure auto self-protection device

Online type electricity indicator (with stable compensation)

System safe protecting and alarm system

System frame

Bottle Blowing Machine

Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc. It is necessary for the water filling production line, 330ml-1L water filling machine line.


Bottle Invert Sterilizer

Bottle Invert Sterilizer

  • Use juice own high temperature to kill the bacterial inside cap.

  • Use juice own high temperature to improve sealing of bottle to extend warranty time.

  • Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.

Bottle Cooling Tunnel

Bottle Cooling Tunnel

  • Mainly for cooling and sterilization

  • The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation

  • Nozzles are manufactured using U.S. technology and spray water evenly

  • Conveyor belt adopts Rexnor technology, flat surface with small wear

  • Smooth and reliable operation with low energy consumption


Shrink Sleeve Labeling Machine

Shrink Sleeve Labeling Machine

  • Heat shrink sleeve labeling machine

  • OPP Hot melt labeling machine

  • PVC label stick labeling machine

It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine, that is, four-wheel driving, self-centering and balanced pressure of four wheels. It can achieve the good effect of transmission of labels smoothly, stably and rapidly.



Automatic Carton Packaging Machine

PE Film Shrink Packing Machine

  • PE film shrink wrapping machine

  • Half-tray shrink wrapping machine

  • Carton box packaging machine

    It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.


CUSTOMER TESTIMONIAL
PET FRUIT JUICE FILLING LINE
Before 4years we ordered 24-24-8 filling line from king machine, until now it works fantastic, and now we plan to start juice filling line, we still choose King machine as our supplier.
MOHAMED TUTLA -OWNER OF COOL DROP WATER
Malawi