Carbonated Soda Rinsing Filling Labeling Packing Machine

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Carbonated Soda Rinsing Filling Labeling Packing Machine

Product description

The soda filling machine is a specialized system that works with the back pressure filling methodology. The back pressure valve on the filling machine is critical to the quality of filled soda. The machine designed exclusively for Carbonated Liquids only

The whole process has provisions in the washing, filling, capping and sealing filling machines. The entire process is controlled by a PLC with sensor controls with one-touch instrumentation systems. All the equipment is elegant and is capable of bottling different sizes of bottles ranging from 200 ml to 2 ltrs. The mineral water PET bottles / sparkling mineral water bottles are fed into the infeed conveyor of the DCGF after they are manually rinsed in the semi-automatic rinser.

The bottles go automatically on the conveyor to the filling station. Optical sensor detects bottles and only allows required amount of bottles to enter the filling station. Special steal tires hold the bottles down the neck and body before the down fill heads on the bottles.

The filling is very precise and is done through the neck and the body before the down filling heads on the bottles. The filling is very precise and is done by specially designed DCGF? 3 way filling machines. Filling system is incorporated as an alternative for counter pressure, as well as volumetric filling.

The bottles are filled and then go to a cap collection system where the caps are collected before being crowned at the protection station. A special vibrating cap feeder provides proper orientation to the caps. The capped bottles are then sent to the discharge conveyor .

The carbonator is supplied with CO2 gas from a CO2 cylinder. The carbonator system reduces the pressure of the CO2 gas in the cylinder to 9.5 kg / cm2 by means of a jumbo regulator. Before the gas that passes to the jumbo regulator the CO2 gas that is at -10 ° C to -32 ° C in the cylinder is heated by copper tubes immersed in a hot water bath. The temperature of the CO2 gas is brought to 2 ° C to 4 ° C. The gas after passing through the jumbo regulator is injected into the carbonator venturi system once more after passing through a stainless steel volume regulator. Of gas. The gas volume regulator determines the strength of the soda in the final product.

General Gas Volume of Pet Soda is set a 4/2 to 4/8 at a maximum of 5 gas volume. Glass bottles can be filled with soda even as high as 5.5 gas volume. The high pressure carbonator pump pumps the water through the injection system ie Ventury to the diffusion carbonator tank. During this process CO2 gas mixes together with the water and enters the diffusion chamber.

In the diffusion chamber plate diffusers are used to achieve the total dissolution of CO2 gas in the formation of soda water. A back pressure system is provided in the diffusion chamber to ensure dissolved gas is not released from the water. The diffusion chamber has a high-level low-level control system that starts the high-pressure pump, as well as supplying CO2 gas as and when required. The bicarbonate of stored in the diffusion tank can automatically increase and be transferred to the tank of the filling machine. All liquid transfers after soda production are done by umbrella effect to ensure minimal agitation for the liquid. This ensures the volume of gas required in the final packed container.

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